In a modern feed mill, small deviations can make a big difference. Inaccurate dosing, uneven distribution of liquid ingredients, or excessive dust loss may seem like minor details, but they directly affect product quality, yield, and customer satisfaction.
That is precisely why interest in automated liquid dosing systems is growing. Not because automation is an end in itself, but because accuracy is becoming increasingly important. Raw materials are expensive, quality standards are becoming stricter, and customers expect a consistent end product.
With the Jodobet® dosing unit, you can add natural liquid betaine to every batch in a controlled and uniform manner. This not only results in a more consistent mixture but also contributes to a more efficient production process.
Why Accurate Liquid Dosing Is Becoming Increasingly Important
Many feed mills use multiple liquid ingredients. Each addition must correspond exactly to the recipe. Even a small deviation can affect:
- the homogeneity of the mixture;
- the technical quality of the pellets;
- the nutritional value of the final product;
- the reproducibility of batches;
- raw material consumption.
When liquids are not distributed evenly, concentration differences arise. As a result, some animals receive more active ingredients than others, even though the producer incurs the same raw material costs.
A precise dosing system prevents that variation.
What is the Jodobet® dosing unit?
The Jodobet® dosing unit was developed for the controlled addition of natural liquid betaine to compound feed. The system combines precise volume measurement with uniform distribution within the mixer. As a result, the liquid reaches the entire product rather than just a limited portion of the batch.
That may seem obvious, but it is precisely the way a liquid is added that largely determines the final mixing result.
How does the system work?
The system consists of various components that work together to ensure stable and reproducible dosing. These include:
- storage tanks for liquid betaine;
- industrial progressive cavity pumps;
- mass flow meters for accurate flow measurement;
- automatic control of the product flow;
- multiple flat-spray nozzles in the mixer.
Distributing the liquid through multiple spray nozzles ensures even distribution throughout the entire mixture. This reduces localized overdosing and improves homogeneity.
The system is constructed of stainless steel and high-quality engineering plastics, making it capable of withstanding intensive industrial use.
Four benefits you’ll notice right away
1. Lower production costs
Liquid natural betaine is added without solid carriers. This reduces unnecessary bulk and helps optimize raw material costs. In many formulations, this also makes it possible to replace a portion of the choline chloride.
2. Consistent feed quality
Precise dosing ensures that every batch has the same composition. This increases the reliability of the final product and reduces quality variations between production runs.
3. Less dust formation
Dry additives often generate dust during the production process. By adding natural betaine in liquid form, the work environment stays cleaner and less product is lost.
4. Fewer manual tasks
The dosing unit operates fully automatically. Operators need to make fewer manual adjustments, which reduces the risk of human error and makes the production process more predictable.
Maintenance Without Unnecessary Downtime
A dosing system is only beneficial if it continues to operate reliably. That is why the system is designed for easy maintenance. In practice, maintenance mainly consists of:
- annual cleaning of the storage tanks;
- monthly inspection of filters;
- periodic calibration of the measuring equipment;
- Regular inspection of pumps and sprinklers.
Performing these maintenance tasks proactively helps maintain dosing accuracy and minimizes unplanned downtime.
For which feed mills is this solution of interest?
The Jodobet® dosing unit was developed for manufacturers seeking a high level of process control and consistent product quality. The solution is particularly interesting for companies that:
- want to use natural liquid betaine;
- want to minimize raw material losses;
- want to improve the quality of their blends;
- want to further automate production processes;
- consider reproducible batch quality to be important.
An investment that goes beyond mere automation
The value of a dosing system lies not only in the hardware. The real benefits come from producing each batch with greater precision, using raw materials more efficiently, and reducing quality variations. This results in a more stable production process, less waste, and a more consistent end product for your customers.
For feed mills looking to further optimize their production, precise liquid dosing is therefore no longer a luxury, but a logical step toward more efficient and future-proof production.
Would you like to know how the Jodobet® dosing unit can benefit your production process?
Our specialists would be happy to analyze your current dosing process and recommend the configuration that best suits your facility. This way, you can invest in a solution that aligns with your production, recipes, and growth plans.
